Japan 2019 Fall Tour – Day 9


Today was a travel day to Tokushima on the island of Shikoku. This was one of the looms we saw yesterday at the Fukuyama City Museum of History and Folklore in Onomichi. This type of double ikat pattern is called Bingokasuri. I’ve never heard that term but Cathy knew it. Ikat means that the threads are tied and dyed before they are woven on the loom. Double ikat means that both the warp threads and the weft threads are dyed separately and they must line up correctly to make the pattern work out. At the front of the loom is the cloth that has been woven so far and the vertical threads (the warp threads) are lined up with the weft threads (horizontals). If you look at the back of the loom you see the unwoven warp threads that are just the vertical lines of the pattern. The museum has many looms being worked on by local women who are teaching themselves the traditional weaving techniques used in their area. [click photos to enlarge]

We visited a old but working canvas weaving factory yesterday. It used to be a huge operation because there was a huge amount of old industrial looms and equipment. These are the threads ready to be measured for one section of warp threads currently in use today. The mill made cotton canvas cloth for the welders’ work clothes for the ship building industry to protect them from the sparks while welding.

This is the gigantic warping reel used in industry long ago (but way after the Industrial Revolution). The first section of warp threads would be put on the left end of the reel where the wedges are. The first section leans against the wedges and subsequent sections lean to the left so the threads don’t slip off the reel. A giant warp beam is placed beside the reel and the warp is transferred from the reel to the beam while being very tightly wound onto the beam.

This is a magazine to hold the shuttles at the ready so they can be quickly changed whenever one is empty. The invention of the machine gun was based on this idea long in use in the weaving industry.

The train stations where the Shinkansen trains (bullet trains) stop have to be very long. This is looking out to the right from our hotel window. The longest trains are 16 cars long and the cars are mostly 82 feet long. The end cars are a few feet longer.

Here is the rest of the train station looking to the left from our hotel window. 82 x 16 comes to over 1300 feet long for those trains. Some are only 8 cars long. We always find the cars with unreserved seats because they are significantly cheaper. Today I pushed into a car crowding in front of a bunch of petty hefty guys. Cathy said they were rugby players. I couldn’t figure out how they got in front of us since we were first in line on the train platform for that car door. Come to find out they had been standing because they couldn’t find seats when they got on at a previous stop. In the end enough people got off so we all found seats.

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